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ABC HE / workshop / steel fabrication welding

STEEL FABRICATION & WELDING

Detailed work through to sectionalised weldments for draglines, stackers and reclaimers, run alongside our patented ABClad wear reclamation process.

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Three large fabricated gears of varying sizes standing upright on the workshop floor, showing the scale of the work

A COMPLETE RANGE OF MODERN WELDING

We carry out all steel and non-ferrous fabrications, from small detailed work to large structural sectionalised weldments, draglines, stacker reclaimers, silos, surge bins, rotary breakers, crushers and screens, and structural steel. A complete range of modern welding operations is tailored to suit new and existing components for wear reclamation and hard surfacing.

We specialise in the new manufacture and repair of dragline and face shovel rope sheaves and drums, pins and bushes, walking frames, cams and shafts, fairlead and boom point assemblies, and hydraulic excavator load rollers and drive sprockets, as well as the associated structural repairs to booms, side frames, car bodies, upper frame modules, dippers and buckets.

Our accredited Welding Supervisors lead a team of certified Welders and Boilermakers.

Close-up of a multi-pass structural weld seam running along the joint of a large fabricated steel component

PROCESSES & ABCLAD

Submerged arc, TIG and MIG welding are run alongside our patented ABClad hard-surfacing process for wear reclamation. Large sheave rotators, shaft rotators, welding booms, manipulators, rolls and jigs let us turn and position the heaviest workpieces safely for a quality weld.

EQUIPMENT & CAPACITY

Fabrication building
90 × 30 × 16 m high bay
Dragline bucket arch pits
4 dedicated pits
Welding processes
Submerged arc, TIG, MIG and ABClad hard-surfacing
Sheave rotators
3 large to 5 m dia, 2 small to 3 m dia
Maximum workpiece
Up to 150 tonnes
Trades
Accredited Welding Supervisors, certified Welders and Boilermakers
Boilermaker in leathers oxy-cutting a fabricated steel section, sparks streaming behind welding screens
Close-up of a multi-pass structural weld seam running along the joint of a large fabricated component
Rebuilt conveyor pulley drum with a freshly machined shaft, red oxide primer finish
CNC floor borer machining a curved dragline bucket arch segment, sparks flying across the bed
A pair of large machined helical pinion shafts strapped and wrapped for dispatch, tagged PW9854

RELATED WORK

  1. 01MachiningA finished weldment goes straight onto the floor borer, bored and faced to size without l…
  2. 02Induction Hardening & Heat TreatmentStress relieving and normalising in the gas fired oven follow heavy welding, before the f…
  3. 03Industrial PaintingNew fabrications and ABClad hard-surfaced components are blasted and coated to industrial…

Put a job in front of us

Send the drawing, the failed component or the breakdown. Seven departments and the field division respond from one complex at Paget.

07 4952 3444 24/7 emergency call out Request a quote